ALL ABOUT STUDWELDING
What is Stud Welding?
Stud Welding is a versatile, one-step fastening system. Stud Welding is an arc welding process in which a fastener can be end-joined to a metal workpiece instantaneously. It is a complete fastening system, using a wide variety of fasteners with literally hundreds of uses - each permanently installed by one man, working on one side of the workpiece, in less than one second.
Why Stud Welded Fasteners are Better
UNIFORMITY AND REPEATABILITY Energy used to produce the weld is strictly monitored and precisely controlled by our welding equipment. The amount of energy used is always the same, making the welds consistently strong. |
ATTRACTIVE APPEARANCE The CD weld only penetrates a few thousandths of an inch, creating no burns or dimples on the reverse side. The fastener is surface-mounted to one side of the work piece thus eliminating ugly rivet heads, bolts, nuts, and washers. |
you can watch video of studwelding process
dialup connection go here:-
http://www.sunbeltstudwelding.com/video/arc01.wmv
broadband connection go here:-
http://www.sunbeltstudwelding.com/video/arc02_256.wmv
ALL TYPES OF METALS Practically any metal can be adapted to stud welding. Aluminum, mild and stainless steel, copper, brass, and zinc are the most common metals used. |
SPEED High production-you can load, position, and weld up to 30 times a minute. As many as 1,800 studs can be fastened per hour using automatic equipment. The rate for portable equipment can be up to 1,000 studs per hour with the use of automatic bowl feeders. |
ELIMINATION OF SECONDARY OPERATIONS No need to drill or tap holes. No need to polish or grind surface metal. No rivet heads, bolts, nuts, or washers. Plus, elimination of the associated equipment and cost of these operations. |
WELD STRENGTH-PERMANENCE AND INTEGRITY Full fastener strength is developed. The weld is as strong as the fastener and the parent metal. Fastener will break or parent metal will fail before permanence of weld quality. Also, you don’t reduce the strength of the parent meal because there are no holes. And with no holes, there are no leaks. |
ACCURACY Precise location of your stud welded fastener. With simple tooling, a location tolerance of +- .015” is standard with portable equipment. With bench-type equipment, standard tolerance is +-.010”. A location tolerance of even +-.007” can be achieved with special equipment. |
ONE MAN OPERATION A single worker can fasten ARC or CD studs, whether the equipment is a portable gun or an elaborate piece of production equipment. |
VARIETY OF FASTENERS Select from a wide assortment of standard, in stock, fasteners. We have a huge inventory, in stocking locations around the world. And if we don’t have the one you need, we’ll design and make it for you. |
We are manufactuerers of Weld studs and stud welding components in india since 1988.